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- Here are a few examples of my work. The information has been
edited to protect proprietary information.
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Electrolytic Porous Silicon Etching
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Etching Cell for 100 mm Wafers
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Silicon Properties Measurement for MEMS Applications
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Non-Contacting NDT Conductivity Sensor - FEA using flexPDE
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Non-Contacting Microwave NDT Conductivity Measurement
Comments Regarding my Porous Silicon and MEMS Related
Design and Analysis Work:
- For seven years I worked as a micro fuel cell engineer
designing direct methanol fuel cells. The substrate material chosen
for the electrochemical cells that generate electricity was
silicon. For various reasons, it was useful to electrochemically etch
regions of silicon wafers so as to create porous regions. In the course of
this work, I learned a fair amount about silicon, porous silicon and MEMS methods of fabrication and analysis.
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- One of the larger and more complex systems I became involved with, and
subsequently designed many key subassemblies for, was an electrolytic
chemical etching system which formed porous regions in 100 mm diameter
silicon wafers. I designed a large area, high intensity infrared illuminator, fluidic chambers, flow-paths and the electronic power supply system which,
under computer control provides
current, in just the right way, to the etching cell.
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- Being an electrical engineer (MSEE) with substantial "at the
bench" experience, I also designed a non-contacting sensor-instrument system
for measuring the electrical conductivity of silicon wafers. To optimize my sensing head
design, I made a helpful finite element analysis ( FEA ) model using
flexPDE. This "eddy current" based instrument was highly useful on
several projects.
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